Effective Silica Dust Control Measures: Best Practices for Ensuring Workplace Safety

21/09/2023by admin0Read: 5 minutes

Silica dust is a hazardous material that can cause serious health problems if not properly controlled in the workplace. Inhalation of this fine particulate matter can lead to serious respiratory conditions, including silicosis and lung cancer. It is crucial to implement effective silica dust control measures to ensure workplace safety. In this blog, we will explore best practices for controlling silica dust exposure and protecting the well-being of workers.

Safe Work Australia’s Workplace Exposure Standards (WES) on Silica Dust Control

Australian government agency- Safe Work Australia focuses on improving workplace health and safety. Safe Work Australia’s Workplace Exposure Standards (WES) and guidelines on Silica Dust Control are designed to protect workers from the harmful effects of silica dust exposure.

Silica dust is a common byproduct of many industrial processes, such as construction, mining, and manufacturing. When inhaled, it can cause serious respiratory problems, including silicosis, lung cancer, and chronic obstructive pulmonary disease (COPD).

To mitigate the risk of silica dust exposure, employers can follow Safe Work Australia’s WES effective silica dust control measures and guidelines,

1. Understanding the hazards of silica dust and implementing risk management strategies:

Employers should assess the risks associated with activities that involve silica dust and implement control measures to minimise exposure.

2. Using effective control measures:

Employers can use measures such as water suppression, ventilation systems, and personal protective equipment (PPE) to minimise the spread of silica dust.

3. Training workers on the risks associated with silica dust:

Employers should train workers on the risks associated with exposure to silica dust and how to use control measures to reduce their exposure.

4. Monitoring and reviewing control measures:

Employers should regularly monitor and review the effectiveness of control measures to ensure they are working as intended.

 Employers are responsible for implementing these control measures to ensure the health and safety of their workers. Failure to comply with Safe Work Australia’s standards and guidelines can result in penalties and legal actions.

Best Practices for Silica Dust Control: Engineering Controls

Engineering controls are measures that are designed to reduce or eliminate silica dust at the source. These controls are the most effective way to prevent silica dust exposure in the workplace. Examples of engineering controls include:

1. Wet cutting-edge Methods:

Using water to control dust during cutting, drilling, or grinding operations is an effective way to reduce silica dust levels. You can use wet methods for various materials, including concrete and masonry, by applying water with a hose, a sprayer, or a wetting agent.

2. Local Exhaust Ventilation (LEV):

A local exhaust ventilation system is a device that captures dust at the source, removing it before workers can breathe it in. LEV systems are applicable to various operations, such as cutting, drilling, and grinding.” The system consists of a hood, ductwork, and a fan.

3. Dust Collection System:

A dust collection system is a device that captures dust and debris from the air and stores it in a container. Dust collection systems can be used for a variety of operations, including sanding, cutting, and grinding. The system consists of a vacuum or blower, a filter, and a container.

4. Enclosure:

Enclose machinery and equipment producing silica dust within sealed cabinets or enclosures. This prevents the escape of dust into the work environment and reduces worker exposure.

5. Using sacrificial backer boards or spoil boards:

Temporary surfaces, known as sacrificial backer boards or spoil boards, are placed behind the material being cut or drilled. Using sacrificial backer-boards reduces the amount of airborne dust, minimizing the risk of worker exposure to silica dust in the vicinity

6. Cleaning up dust with an M or H-class industrial vacuum cleaner:

Using an industrial vacuum cleaner specifically designed for hazardous dust, such as M or H-class vacuum cleaners, ensures the safe collection and containment of silica dust. These vacuum cleaners are equipped with high-efficiency filters. They capture small particles, preventing their release back into the environment during cleaning operations.

Administrative Controls

Administrative controls involve implementing changes in work practices or policies to reduce exposure to silica dust. These controls are less effective than engineering controls, but they can be useful in situations where engineering controls are not feasible or practical. Examples of administrative controls include:

1.Planning cutting tasks

Planning cutting tasks to minimise the number of cuts required. This helps reduce overall exposure to silica dust by reducing the amount of cutting, grinding, or drilling needed.

2. Written rules and policies

Implementing written rules and policies for working with silica or cleaning silica waste. This includes having a documented clean-up procedure and log to ensure consistent and safe handling of silica dust.

3. Maintenance schedule and log 

Establishing a maintenance schedule and log for equipment and personal protective equipment (PPE). Regular maintenance and inspection of equipment and PPE help ensure they are in proper working condition. They provide effective protection against silica dust exposure.

4.Limiting Exposure Time

One way to reduce silica dust exposure is to limit the amount of time that workers spend performing tasks that generate silica dust. Employers can schedule work tasks so that workers are exposed to silica dust for shorter periods.

5. Restricted area policy

To minimize exposure to silica, only authorized personnel involved in silica dust-generating tasks should be granted access to areas where these tasks are carried out, through the implementation of restricted area policies.

 6. Emotional Protective Equipment (PPE)

PPE is the last line of defence against silica dust exposure. Employers must provide workers with appropriate PPE, such as respirators, goggles, and gloves when engineering and administrative controls are not enough to keep silica dust levels below the permissible exposure limit.

Personal Protective Equipment (PPE) for Silica Dust Control

PPE is the last line of defence against silica dust exposure. Employers must provide workers with appropriate PPE, such as respirators, goggles, and gloves when engineering and administrative controls are not enough to keep silica dust levels below the permissible exposure limit.


Respirators are the most common type of PPE used to protect workers from silica dust exposure. There are two main types of respirators: air-purifying respirators (APRs) and powered air-purifying respirators (PAPRs). APRs use filters to remove particles from the air, while PAPRs use a battery-powered blower to force air through a filter.

Goggles and Face Shields

To shield workers’ eyes from silica dust, they should wear goggles and face shields whenever they engage in tasks that produce silica dust.

Gloves & eye protection 

Employers can further reduce workers’ exposure to silica dust by furnishing them with suitable PPE. Workers must wear gloves and eye protection when handling materials containing silica to safeguard their hands and from entering their eyes.

Workplace Training and Education for Silica Dust Control

Workplace training and education are critical components of an effective silica dust control program. To effectively control silica dust in the workplace, it’s essential to properly train workers on the hazards of silica dust exposure and how to correctly utilize engineering controls, administrative controls, and personal protective equipment. Employers should also provide workers with training on how to properly handle and dispose of materials containing silica dust.

Proper training should include information on the health risks associated with silica dust exposure, the proper use of engineering controls and administrative controls, and the proper use of personal protective equipment. Workers should also be trained on the proper handling and disposal of materials that contain silica dust.

By providing workers with proper training, employers can ensure that they are taking the necessary steps to protect their workers from silica dust exposure.

Monitoring and Maintenance of Silica Dust Control Measures

Employers must regularly monitor silica dust levels in the workplace to ensure that engineering and administrative controls are effective in reducing silica dust exposure. Employers should also conduct regular maintenance and inspections of engineering controls, such as LEV systems and dust collection systems, to ensure they are functioning properly.

By monitoring and testing the air for silica dust levels, employers can identify areas where silica dust exposure is high and take steps to reduce exposure in those areas. Employers can also ensure that their silica dust control strategies are working effectively.

So, effectively controlling silica dust exposure is a crucial aspect of ensuring workplace safety and protecting the health of workers. By implementing the discussed best practices, organisations can mitigate the risks associated with silica dust and foster a safer work environment. Let us commit to prioritising worker well-being and embrace effective silica dust control measures to prevent the devastating consequences of silica dust exposure.


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